HYDRARIG HR560
Coiled Turbing Units
HYDRARIG HR-560 CTU – III
This coil tubing unit is consisted of three main components: (1) tractor with wet kit, (2) trailer with cabin, reel and injector head and (3) crane track. the trailer utilize the tractor as the power pack for all power. the trailer consist: the control cabin (mounted on the top deck of the trailer), the reel (mounted through the trailer to assure legal road height) and the injector head is mounted on a tilt stand behind the reel to allow tubing to remain stabbed during transit. the stripper is remain mounted to injector during transit. the coil tubing unit is road legal . the crane truck is special designed for ct injector loading in wellhead area and designed as carrier of ct accessories (generator, high pressure lines, risers, adjustable choke and crossovers). the crane truck is road legal.
Note: This equipment was not design to work on extreme cold temperature.
Technical data – HYDRARIG HR-560
| Manufacturer | ”HYDRA RIG‘’ |
| CTU Type | Trailer mounted coiled tubing unit with HR-560 injector head and tractor mounted wet kit |
| Year of production | 2007. |
| Tractor type | Kenworth C500B, 6 X 6 tractor; 21,000 lb front axle load; 46,000 lb rear tandem load. Engine; CAT C-12 rated at 430 HP @ 1900 RPM. Allison 4500RDS transmission with 5-speed automatic transmission. |
| Trailer | Drop deck design with 85,000 lb GVWR, approximately 44’ long, lower deck of trailer is split beam design, for recessed reel mounting. Three axles 22,500 LBS each with hutchens 6 – spring suspension. |
| Wet kit | Wet kit is bolted to tractor frame to drive following pumps: Denison P-11 bi-directional, dual vane pump and pressure compensated pump |
| Hydraulic reservoir | Capacity minimum of 140 gallon with sight gauge |
| Type of injector head | HR-560 (Hydra Rig) |
| Injector power | 100 horsepower continuous (150 horsepower intermittent) with100 0 F ambient conditions |
| Working possibilities (Sizes of coiled tubing) | 1” through 2 3/8” |
| Maximum pulling capacity | 60,000 lb – continuous lifting |
| Maximum pushing capacity | 26,000 lb – continuous snubbing |
| Maximum speed | 200 feet/min (minimum displacement) |
| Lifting capacity | 60,000 lb through outer frame and from stripper |
| Maximum speed | 136 feet/min (maximum displacement) |
| Slow speed control for drilling applications | Yes, inches per minute smooth operating speed |
| Gripper system | Designed for up to 120, 000 lbs tubing |
| Traction System | Patented ”Quick Connect” gripper system |
| Injector head dimensions and weights | L = 54 ¾”, H = 89”, W = 52 ¼” m = 8,100 lbs |
| Gooseneck radius | R = 72 ” |
| Length of hydraulic hoses | Injector power hoses, BOP and injector control hose are all length 125 FT |
| Tubing reel | Pedestal mounted in recessed reel trailer |
| Reel dimensions | Core dia. 84″ , flange dia. 135” and drum width 70” |
| Reel capacities | Coil 1 ¼” – 9,000 m, coil 1 ½” – 6,500 m and coil 1 ¾” – 4,500 m |
| Трубки счетчик | Model; RC 200 – reads in meters and is sized for 1 ½” coil tubing |
| Manifold on the reel | All manifolds (internal plumbing, external plumbing and circulating swivel) are designate for WP 10,000 PSI and H2S service |
| Coil tubing installed on the reel | 5050 m of 1 ½’’ X 0.109’’ wall thickness QT 900 |
| Stripper packer | With side door,WP 10,000 PSI, H2S service, 3.06’’ bore |
| Blowout preventer | Quad BOP (Blind ram assembly, shear ram assembly, slip ram assembly and pipe ram assembly) WP 10,000 PSI, H2S service, 3.06’’ bore. BOP side outlet flange, 2.06’’ bore WP 10,000 PSI, H2S service, |
| Riser section | 5 foot long , 2 ½’’ ID, WP 10,000 PSI, H2S service – QUANTITY 2 |
| Riser section | 8 foot long , 2 ½’’ ID, WP 10,000 PSI, H2S service – QUANTITY 2 |
| Pup joints | Weco integral 1 ½ ‘’ X 6’, end connection 2’’ Fig 1502 M X F. WP 10,000 PSI, for sour gas service – QUANTITY 12 |
| High pressure swivel joints | With short radius hammer union end 1 ½ ‘’ , end connection 2’’ Fig 1502 M X F. WP 10,000 PSI, for sour gas service – QUANTITY 6 |
| Adjustable choke | 1’’ ID, WP, end connection 2’’ Fig 1502 M X F. WP 10,000 PSI, for sour gas service – QUANTITY 2 |
| Crane truck | Kenworth C500B, 6 X 6 tractor; 21,000 lb front axle load; 46,000 lb rear tandem load. Engine; CAT C-12 rated at 430 HP @ 1900 RPM. Allison 4500RDS transmission with 5-speed automatic transmission. |
| Crane | ‘’NATIONAL 880D’’ Boom: 4 section, all hydraulic telescopic boom, 24’6’’ retracted, 80’ fully extended. Max. load capacity is 46,000 LBS |
| Yard spooling reel | Tubing handling reel for spooling pipe from wooden or steel shipping spools. Oilfield boxed tubing skid mounted with outboard sling lifting lugs. Skid is telescoping (expandable) to accommodate steel spools and wooden spools of maximum width of 80’’ and max. O.D. 154’’. |